表4-3 平面加工方案
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>序号
normal style="TEXT-INDENT: 46.9pt">加 工 方 案
normal style="TEXT-INDENT: 7.05pt">经济精度级
normal style="TEXT-INDENT: 0cm">表面粗糙度Ra值/μm
normal style="TEXT-INDENT: 24.8pt">适 用 范 围
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>1
normal style="TEXT-INDENT: 7.5pt; TEXT-ALIGN: left" align=left>粗车—半精车
normal style="TEXT-INDENT: 7.05pt">IT9
6.3~3.2
normal style="TEXT-ALIGN: center" align=center>
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>2
normal style="TEXT-INDENT: 7.5pt; TEXT-ALIGN: left" align=left>粗车—半精车—精车
normal style="TEXT-INDENT: 7.05pt">IT7~IT8
1.6~0.8
normal style="TEXT-INDENT: 8.75pt">端面
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>3
normal style="TEXT-INDENT: 7.5pt; TEXT-ALIGN: left" align=left>粗车—半精车—磨削
normal style="TEXT-INDENT: 7.05pt">IT8~IT9
0.8~0.2
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>4
normal style="TEXT-INDENT: 7.5pt; TEXT-ALIGN: left" align=left>粗刨(或粗铣)—精刨(或精铣)
normal style="TEXT-INDENT: 7.05pt">IT8~IT9
6.3~1.6
normal style="TEXT-INDENT: 8.75pt">一般不淬硬平面(端铣表面粗糙度较细)
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>5
normal style="TEXT-INDENT: 7.5pt; TEXT-ALIGN: left" align=left>粗刨(或粗铣)—精刨(或精铣)—刮研
normal style="TEXT-INDENT: 7.05pt">IT6~IT7
0. 8~0. 1
normal style="TEXT-INDENT: 8.75pt">精度要求较高的不淬硬平面;批量较大时宜采用宽刃精刨方案
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>6
normal style="TEXT-INDENT: 7.5pt; TEXT-ALIGN: left" align=left>以宽刃刨削代替上述方案刮研
normal style="TEXT-INDENT: 7.05pt">IT7
0.8~0.2
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>7
normal style="TEXT-INDENT: 7.5pt; TEXT-ALIGN: left" align=left>粗刨(或粗铣)—精刨(或精铣)—磨削
normal style="TEXT-INDENT: 7.05pt">IT7
0.8~0.2
normal style="TEXT-INDENT: 8.75pt">精度要求高的淬硬平面或不淬硬平面
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>8
normal style="TEXT-INDENT: 7.5pt; TEXT-ALIGN: left" align=left>粗刨(或粗铣)—精刨(或精铣)—粗磨—精磨
normal style="TEXT-INDENT: 7.05pt">IT6~IT7
0.4~0.02
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>9
normal style="TEXT-INDENT: 7.5pt; TEXT-ALIGN: left" align=left>粗铣—拉
normal style="TEXT-INDENT: 7.05pt">IT7~IT9
0.8~0.2
normal style="TEXT-INDENT: 8.75pt">大量生产,较小的平面(精度视拉刀精度而定)
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>10
normal style="TEXT-INDENT: 7.5pt; TEXT-ALIGN: left" align=left>粗铣—精铣—磨削—研磨
normal style="TEXT-INDENT: 7.05pt">IT6级以上
0. 1~Rz0. 05
normal style="TEXT-INDENT: 8.75pt">高精度平面
表4-4 各种加工方法的经济精度和表面粗糙度(中批生产)
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>被加工表面
加工方法
normal style="TEXT-INDENT: 15.9pt">经济精度IT
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>表面粗糙度Ra(μm)
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>外圆和端面
粗 车
半精车
精 车
粗 磨
精 磨
研 磨
超精加工
精细车(金刚车)
normal style="TEXT-INDENT: 15.9pt">11~13
normal style="TEXT-INDENT: 15.9pt">8~11
normal style="TEXT-INDENT: 15.9pt">7~9
normal style="TEXT-INDENT: 15.9pt">8~11
normal style="TEXT-INDENT: 15.9pt">6~8
normal style="TEXT-INDENT: 15.9pt">5
normal style="TEXT-INDENT: 15.9pt">5
normal style="TEXT-INDENT: 15.9pt">5~6
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>50~12.5
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>6.3~3.2
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>3.2~1.6
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>3.2~0.8
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>0.8~0.2
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>0.2~0.012
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>0.2~0.012
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>0.8~0.05
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>孔
钻 孔
铸锻孔的粗扩(镗)
精 扩
粗 铰
精 铰
半精镗
精 镗(浮动镗)
精细镗(金刚镗)
粗 磨
精 磨
研 磨
珩 磨
拉 孔
normal style="TEXT-INDENT: 15.9pt">11~13
normal style="TEXT-INDENT: 15.9pt">11~13
normal style="TEXT-INDENT: 15.9pt">9~11
normal style="TEXT-INDENT: 15.9pt">8~9
normal style="TEXT-INDENT: 15.9pt">6~7
normal style="TEXT-INDENT: 15.9pt">9~11
normal style="TEXT-INDENT: 15.9pt">7~9
normal style="TEXT-INDENT: 15.9pt">6~7
normal style="TEXT-INDENT: 15.9pt">9~11
normal style="TEXT-INDENT: 15.9pt">7~9
normal style="TEXT-INDENT: 15.9pt">6
normal style="TEXT-INDENT: 15.9pt">6~7
normal style="TEXT-INDENT: 15.9pt">7~9
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>50~6.3
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>50~12.5
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>6.3~3.2
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>6.3~1.6
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>3.2~0.8
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>6.3~3.2
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>3.2~0.8
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>0.8~0.1
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>6.3~3.2
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>1.6~0.4
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>0.2~0.012
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>0.4~0.1
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>1.6~0.8
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>平面
粗刨、粗铣
半精刨、半精铣
精刨、精铣
拉 削
粗 磨
精 磨
研 磨
normal style="TEXT-INDENT: 15.9pt">11~13
normal style="TEXT-INDENT: 15.9pt">8~11
normal style="TEXT-INDENT: 15.9pt">6~8
normal style="TEXT-INDENT: 15.9pt">7~8
normal style="TEXT-INDENT: 15.9pt">8~11
normal style="TEXT-INDENT: 15.9pt">6~8
normal style="TEXT-INDENT: 15.9pt">5~6
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>50~12.5
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>6.3~3. 2
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>3.2~0.8
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>1.6~0.8
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>6.3~1.6
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>0.8~0.2
normal style="TEXT-INDENT: 0cm; TEXT-ALIGN: center" align=center>0.2~0.012