精车如图所示的零件。
工件的加工顺序为:
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; LINE-HEIGHT: 150%"> (1)用3号刀切削工件的外轮廓自右向左加工,其加工路线为:
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; LINE-HEIGHT: 150%"> 倒角>车Φ24mm外圆>车锥面Φ车Φ45mm外圆>车R55mm圆弧>车Φ40mm外圆>车R44mm圆弧>车R20mn圆弧>车Φ30mm外圆>车端面>倒角>车Φ50mm外圆>车端面。
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; LINE-HEIGHT: 150%"> (2)用2号刀车槽。
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; LINE-HEIGHT: 150%"> (3)用4号刀车螺纹,用螺纹循环指令切削M24X1.5螺纹。
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; LINE-HEIGHT: 150%"> 工件坐标系如图中所示。
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; LINE-HEIGHT: 150%"> 现以3号刀为基准刀,并测得3号刀与其他两把刀的位置偏差作为刀具位置补偿值输入到相应的存储器中。
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; LINE-HEIGHT: 150%"> 设定:2号刀位装夹车槽刀 3号刀位装夹精车刀 4号刀位装夹螺纹刀
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px">该零件的加工程序如下:
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> %0013
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N10 G92 X200. Z110.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N20 G00 X28. Z2.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">S700 M03
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">T03
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N30 X18.M08
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N40 G01 X24. Z-1.F0.08
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N50 Z-24.5
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N60 X30.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N70 X45.Z-45.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N80 Z-50.09
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N90 G02 X40. Z-116.62 R55.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N100 G01 Z-125.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N110 G03 X35.06 Z-176.59 R44.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N120 G02 X30. Z-188.67 R20.1
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N130 G01 Z-195.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N140 X44.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N150 X50. Z-198.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N160 Z-210.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N170 X60.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N180 G00 X200. Z110. M09
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px"> N190 M01
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N200 G00 X36.Z-25.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">S500 M03
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">T02 M08
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N220 G01 X20.F0.05
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N230 G00 X50.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N240 X200. Z110. M09
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N250 M01
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N260 G00 X26.Z5.
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">S300 M03
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">T0404 M08
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N280 G32 X22.8 Z-21.5 F1.5 (切螺纹)
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N290 X22.5
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N300 X22.3
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N310 X22.268
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N320 G00 X200.Z110. M09
normal style="MARGIN-TOP: 0px; MARGIN-BOTTOM: 0px; TEXT-INDENT: 21pt">N330 M30